Customer requirement focus
- Functional and regulatory definition
- Material, cell and structure coordination
- Manufacturability and cost window
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SOLUTION
Other Applications
Extend supercritical microcellular materials to 5G radomes, industrial cushioning, home products, medical protection and custom lightweight structures.
APPLICATION LOGIC
Material selection for other fields starts from the required function, including dielectric behavior, weathering, chemical resistance, flame performance, sealing, acoustics, hand feel or specific regulations.
PALAMAL deliverables
- Material feasibility screening
- Concept sample and validation plan
- Production and supply chain route
MATERIAL ROUTE
Related products
MPPSupercritical microcellular polypropylene foam
MPP Foam Sheet
A polypropylene based foam with micron scale cells formed by supercritical CO₂. Expansion can be tuned by application, with the source material indicating up to 25 times expansion for lightweight support, cushioning and thermal insulation structures.
- Low density with useful specific strength
- Designable compression and recovery response
- Closed cell structure for insulation requirements
NPESupercritical microcellular modified polypropylene foam
NPE Foam Sheet
A modified polypropylene platform using supercritical CO₂ to create micron scale cells. Formulation and expansion can be tuned for compression, cushioning, support and durability targets.
- Progressive compression response
- Balance of low weight, toughness and fatigue resistance
- Can be engineered around assembly tolerances
TPO PPhysically foamed polyolefin elastomer platform
TPO P Foam Sheet
A TPO platform physically foamed with N₂ or recovered source CO₂ to create micron scale cells. The source material highlights no chemical blowing agent or crosslinking agent and supports multiple colors.
- Flexible and comfortable hand feel
- Designable color and appearance
- Low residue process direction
TPO ERecyclable high performance elastomer foam sheet
TPO E Foam Sheet
A microcellular TPO platform foamed with supercritical N₂ or CO₂, focused on comfort, performance and recyclable design. Multiple controlled TPO E grades are linked to PALAMAL CRM for live property and TDS status.
- Soft, lightweight and tunable rebound
- Recyclable material pathway
- Designed for footwear and sports consumer products
TPUHigh rebound supercritical TPU sheet platform
TPU Foam Sheet
Produced by supercritical physical molding or autoclave foaming with N₂ or CO₂. Formulation and process can be tuned around density, hardness, rebound, tensile and tear requirements, with 10 controlled grades linked to CRM.
- High rebound at low density
- Tunable hardness and mechanical properties
- Suitable for performance footwear and sports products
PBATBiodegradable foam material for sustainable packaging
PBAT Foam Sheet
A PBAT based supercritical physically foamed packaging material. The source material indicates up to 20 times expansion, lightweight construction, a fine surface and comfortable hand feel, with zero formamide and zero VOC as product objectives.
- Biodegradable material pathway
- Lightweight with a refined surface
- Candidate replacement for selected conventional packaging foams
RECYCLEDSupercritical foam platform using recovered production scrap
Recycled Content Foam Sheet
Recovered production scrap is blended with virgin material at a controlled ratio and physically foamed into a micron scale cell structure. The source material indicates adjustable formulation, up to 20 times expansion and recyclable design as a core direction.
- Reduces production scrap waste
- Recycled content can be tuned around performance
- Supports circular material design